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M&S Colloquium On
Colloidal Processing of Alumina-Zirconia Composites
A Case Study in Modeling and Simulation Techniques applied to
Colloidal Processing for Advanced Ceramic Processing Applications

by
Pradip
Minerals and Materials Processing Group
Tata Research Development and Design Centre
(a division of Tata Consultancy Services)


Wednesday, 01 February 2006, 3:00–5:00 PM
• two 45-minute sessions separated by a tea break •
Sir C. V. Raman Auditorium, Department of Physics

Abstract Alumina-Zirconia composites are an important family of structural ceramics materials due to their high strength and toughness properties. These materials are of particular interest to us in India since we are richly endowed with excellent deposits of zircon and bauxite, the natural sources of zirconia and alumina respectively. In order to achieve better properties in the final product, colloidal processing has several advantages over conventional dry processing route. The salient findings of our research work on the colloidal processing of alumina-zirconia ceramics are presented in this colloquium. These include:

• Experimental investigations on and theoretical models for the dispersion and rheology of mixed alumina-zirconia suspensions.
• Design of tailor-made dispersants based on a molecular modeling approach.
• Dispersion and consolidation of concentrated alumina-zirconia suspensions in order to produce a homogeneous, defect-free green compact including determination of the extent of dispersion and modeling the role of powder size, packing, solid loading, relative proportion of the constituents and surface-colloidal properties of powders obtained from different sources.
• Population balance modeling and computer-aided control of the evolution of microstructure during sintering of green compacts.

This research program was partially supported by Department of Science and Technology (DST) and National Institute of Standards & Technology (NIST) under the auspices of Indo-US Co-operative Research and executed in collaboration with NIST. The presentation is based on the work carried out our research group consisting of several colleagues of mine, over a period of several years. Their efforts and contributions as well as financial support from DST/NIST are gratefully acknowledged. Key Publications from this Group on this Topic.

The Speaker Pradip, currently the Group Leader, Materials and Minerals Processing Technology Group at Tata Research Development & Design Centre (TRDDC), Pune, received his B.Tech in Metallurgical Engineering from IIT, Kanpur in 1975 and M.S. & Ph.D. in Materials Science and Mineral Engineering from University of California at Berkeley in 1977 and 1981 respectively. He also spent three years as a scientific officer at Bhabha Atomic Research Centre (BARC) before joining TRDDC in 1984. His main areas of research include particle science & technology, mineral processing, design and development of performance chemicals based on molecular modeling, applied surface and colloid chemistry, mathematical modeling & simulation of particulate processing systems, colloidal processing of advanced ceramics, waste recycling and cement chemistry.

With more than 125 publications and ten patents to his credit, Pradip is the recipient of several honors including National Metallurgist Award, Kuczynski Prize of International Institute of Science of Sintering (IISS). Pradip is Fellow of Indian National Academy of Engineering (FNAE), Indian Institute of Metals (FIIM) and Institute of Materials, Minerals and Mining (FIMMM), UK. He is associate editor of International Journal of Mineral Processing and Transactions, Indian Institute of Metals–The International J. Minerals, Metals and Materials Engineering. He has edited several special issues of international journals, the latest being the Special Issue of Ferroelectrics on Selected Topics in Advanced Materials Research (2004).

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